The Most Pervasive Issues In Audi G28

· 4 min read
The Most Pervasive Issues In Audi G28

How to Replace an Audi G28 Engine Speed Sensor

In this video Charles the Humble Mechanic demonstrates how to replace the G28 engine speed sensor. This sensor is situated at the edge of transmission just above the flywheel gear. It sends a message to the ECU through a grey wire T55/49, then to the tachometer in the instrument cluster.

1. Engine Speed Sensor

It is located on the outside of the transmission above the flywheel ring gear G28 Engine Speed Sensor sends an electrical signal to ECU pin T55/49 through an uncolored wire. The ECU utilizes this information to regulate fuel and boost. It also sends signals to the G5 Tachometer located in the instrument cluster.

The sensor serves as a reference to correlate with the G40 Camshaft Position Sensor. The ecu needs to know when the crankshaft is TDC and where the camshaft is located so that it can activate spark and injectors accordingly.

If this sensor fails the ECU will throw the P00160 error, which means the Crank Shaft and Intake Camshaft aren't in sync and possibly indicating the chain stretching or a jump link on the upper chain of timing.  made a post  will not appear without the additional information supplied by other sensors (G4 or G40).

Testing is a bit tricky since there are two pins for the connector and they serve different purposes but the best way to test it is to measure resistance between the sensor and the ECU. It should read approximately 1000 ohms when the sensor is in full operation. If you are having problems with this component, look for signs of coolant or oil in the connector bay.

2. Injectors

Yesterday, while accelerating at full speed from the highway paytoll i had an abrupt drop in power like the engine is out of gas or the injectors aren't firing any more. I took out the spark plugs this morning, 3 were soaked in gasoline, and the fourth was dry. When I start the engine, there are no sparks, i place a tissue on the top of each of the injector holes and the 3 that were drenched in gazoline leap out, however the 4th stay closed. I tested the ground connection on ECU pins 14/55, 30/55 and 48/55. i get zero Ohm. I'm assuming that the issue is somewhere else.

I also tried to reset PID but without success. The car is able to start when the G28 is unplugged and it runs perfectly when it is plugged in however it has the intermittent misfire issue at higher RPM. The coolant sensor (G62), even when unplugged, still shows temperatures of -49c. I also noticed that the oil gauge in the cockpit shows 2 bar while the actual pressure is 0.

I'm not sure what to do, but i believe that i've completely ruled out all other possibilities. I'm concerned that i may have missed something. If anyone has any suggestions, please let me know! TIA!


3. Fuel Pump

The fuel pump in the g28 can be activated by a signal by the RPM sensor. The GM-style transmitter is similar to the G4 sender and both work on the 80,100,200, UrS, and RS2 vehicles. You can easily find an extra in a wrecking shop or parts store. Testing them is easy to do - just put your DMM in resistance mode and measure between pins 1 (with the bump on the connector end up) and 2 (2nd from the left on the black connector's side). They must be infinite Ohms.

4. ECU

Our 20vt turbo (3B AAN, ABY, and ADU) engines have an ECU that needs to be aware of the speed and position of the crankshaft to make a decision about fuel injector timing etc. It utilizes a Crank Position Sensor G4 and an Engine Speed Sensor G28 to achieve this. If either of these goes wrong, you will receive codes on the diagnostic scanner which can lead to engine shutdown.

A failing G28 sensor can cause an inaccurate gearbox speed counter or a gearbox that shifts more quickly than normal, and/or a misfire in the gear. It is likely that your sensor is failing and requires to be replaced if you experience any of these signs. They are cheap and easy-to-find, especially in the case of a Bosch sensor like ours. You can also choose the GM version of this unit is also a good option.

5.  audi a1 key replacement  could be the reason behind a slew of issues with your car. It's an essential component of the Audi's transmission as it sends information to the ECU about how fast or slow the car's crankshaft is turning. This sensor can cause the transmission to malfunction and other components of the car to be affected.

The G5 engine sensor is located near the edge of the transmission, just above the flywheel ring. It sends a signal via gray wire to ECU pin T55/49. The ECU utilizes this signal to control fuel and boost, and also timig. It also sends it to the G5 Tachometer in instrument cluster. You can test for sensor failure by examining the continuity from the sensor to the tachometer. Also, you can check continuity between pin T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79]) and between pin T6a/1 as well as pin T26a/12. You should observe approximately 1000 ohms of resistance between these two points. This is a common feature across the Audi 80-100-200-RS2 range, beginning with the 1985 MC and up to the 1997 UrS AN and 1995 RS2 Du You may also find good ones in wrecking yards.